How Big Should a Logo Be on a Cap?

Thistle
Apr 2
1 min read

When customizing a baseball cap with a logo, choosing the right size is crucial for both aesthetics and production feasibility. Here’s what you need to know about logo sizing for caps.

1. Minimum Size for Sewn Logos

If you’re using embroidery or a sewn patch, your logo should be larger than the minimum stitchable size to ensure clarity. Fine details may not be visible if the logo is too small.

2. Standard Logo Size for Most Hats

A medium-sized logo (within 5cm x 10cm) works well for most caps. This size is ideal for embroidery, woven patches, or heat-pressed designs on ready-to-ship hats.

3. Large Logos & All-Over Patterns

If you want a larger logo or a full-cap pattern, consider these customization options:

• Pre-Panel Customization: Printing or embroidery is done before assembling the hat.

• Full Fabric Customization: Designs are applied to fabric before cutting it into panels.

• Special Customizations: Some unique placements, like a logo crossing from the front panel to the brim, require advanced techniques.

4. Choosing the Right Size for Your Design

• Small Logos: Keep them above the minimum stitch size for embroidery.

• Medium Logos (5cm x 10cm): The most versatile option for various customization methods.

• Large or Full-Cap Designs: Work with your supplier for pre-panel or fabric-level customization.

Final Thoughts

The right logo size depends on your design complexity and customization method. For a clean, professional look, stick to medium sizes, but if you’re looking for bold designs, consult your supplier about advanced options!